Preparation and Performance Study of Silicone-Oligomer Composite-Modified Polyurethane Sealant.
Ning Li, Feiyu Chen, Qing Liu, Ming Zhao, Cheng Zhang, Peizhe Li, Xueting Ma, Jiangye Zheng, Qunchao Zhang
Abstract
Open AccessTo address the shortcomings of traditional polyurethane (PU) sealants, including inadequate weather resistance, low curing efficiency, and limited environmental performance, this study synthesized a functional silicone oligomer (DQPSi) featuring both dynamic crosslinking and hydrophobic properties via the sol-gel method, which was subsequently incorporated into the polyurethane matrix. The effects of DQPSi content (0-20 wt%) on the properties of silane-modified polyurethane (SPU) sealants were systematically investigated. Results demonstrate that DQPSi significantly enhances the comprehensive performance of the material. At 15% loading, the sealant achieves optimal performance balance: surface-drying time shortens to 110 min (45% reduction), curing rate increases to 1.7 mm/d (112.5% improvement), tensile modulus rises by 14% to 0.88 MPa, elongation at break substantially increases to 420%, and contact angle improves to 78° with markedly enhanced hydrophobicity. Microscopic analyses (SEM, nanoindentation) confirm that these improvements stem from DQPSi forming a uniform interpenetrating network (IPN) structure with the PU matrix, where dynamic Si-O-Si bonds provide rigidity and stress dissipation while hydrophobic groups (methylpropyl) migrate to the surface to form a barrier. However, excessive addition (20%) induces silicone phase separation and over-crosslinking, causing mechanical degradation (tensile strength decreases to 0.70 MPa, elongation at break drops to 331%) and microcrack formation. This research elucidates DQPSi's reinforcement mechanism and critical loading threshold, establishing theoretical and technical foundations for developing high-performance eco-friendly silane-modified polyurethane sealants.