Low-cost oscillating sieving shaker machine for granulometry analysis in food science.
Juan Carlos Núñez Dorantes, Mario Luna Flores, José Roberto Grande Ramírez, Verónica Flores Sánchez, Jonathan Josue Cid Galiot, José Ernesto Domínguez Herrera
Abstract
Open AccessThis article presents the design, fabrication, and validation of a low-cost oscillating sieving shaker machine developed for laboratory-scale granulometric analysis of powdered and solid food materials. The system integrates 3D-printed PLA components, an aluminum modular frame, and a dual gear-motor mechanism that generates controlled oscillatory motion for particle size classification. Designed under open-source and affordability principles, the device was constructed using locally available materials and standard FDM-printing parameters. Finite Element Analysis (FEA) of critical components printed in PLA, PETG, and ABS confirmed safe elastic behavior under a representative 5 kg load, with stresses below 21 MPa and displacements under 1.7mm. A thermal-impact study established a linear correlation between load, motor current, and temperature (R2 ≈ 0.99), with a maximum temperature of 28.8 °C-well below the glass-transition limits of PLA and PETG-ensuring thermally stable operation. Performance tests performed according to ASTM C136/C136M-19 on soy lecithin, potato starch, and ascorbic acid confirmed accurate and reproducible particle-size distributions consistent with literature values. The total fabrication cost of USD 143.78 represents a significant reduction compared to commercial shakers (USD 2,800-3,700). This work validates an open-source, cost-effective, and reproducible device suitable for educational and research laboratories requiring reliable granulometric control in food powder analysis.